Filling and closing machines Bottles and vials Plastic vials

FVF series

The FVF series consists of compact lines for filling and closing vials and similar stable bottles made of glass, plastic or metal. The machine is designed for a broad range of applications. Both liquid and powder products can be filled by using different dosing systems. The containers are conveyed through the work area in an intermittent motion by a walking beam system which handles the containers particularly gently. The number of transport positions is variable, which means that these systems have a wide processing range. A further special feature: 100% IPC at full output.

HIGHLIGHTS

  • Liquid or powder products
  • Gentle container transport
  • 100 % IPC at full output
  • Up to two different types of closure
  • Filling and closing machine
  • FVF 5060 Pulverdosierung
  • Filling and closing machine
  • Filling and closing machine
  • FVF
  • FVF50200
  • FVF50200
  • Filling and closing machine
  • Filling and closing machine
Type of machineOutputProcessing range
FVF5060
  • up to 7,200 items/h
  • Container diameter: 14.25 - 52.5 mm
  • Container height: 30 - 105 mm
FVF5061
  • up to 12,000 items/h
  • Container diameter: 14.25 - 68 mm
  • Container height: 30 - 137.5 mm
FVF5062
  • up to 18,000 items/h
  • Container diameter: 14.25 - 86 mm
  • Container height: 30 - 180 mm
FVF5063
  • up to 24,000 items/h
  • Container diameter: 14.25 - 86 mm
  • Container height: 30 - 180 mm
FVF50200
  • up to 6,000 items/h
  • Container diameter: 45 - 90 mm
  • Container height: 75 - 160 mm
Technical data depend on machine equipment and packaging.
Easy and centralized operation
Short set-up time
Pharmaceutical design
Gentle container transport
  • Barrier systems – RABS and cleanroom isolator
  • Processing non-stable containers
  • Various dosing systems (e.g. peristaltic pumps, time-pressure dosing system, powder dosing systems etc.)
  • SIP/CIP-compatible dosing components
  • ECOfill
  • Zero-loss start-up and running empty with minimal product loss
  • In-Process Control (IPC)
  • Sample discharge
  • Closure feed from supply system
  • Service portal vision system (cleanroom compatible)
  • A range of checking and alarm devices and counters
  • Software upgrades
  • Qualification (IQ/OQ)

ECOfill increases the number of vials filled per batch, maximizing your profit margin.

ECOfill ensures that effective use is made of your product batch. It doses your product within ultra-close dosing tolerances. All containers in a batch are filled to the optimal level so that, at most, only the last container may need to be rejected. The ECOfill dosing system consists of two dosing stations and works on a 2-stage dosing principle (rough dosing and fine dosing). It covers all phases of production – from start-up and production to running empty.

Benefits of the ECOfill dosing system:
  • "Benefit vials" – the product saved dose by dose
  • No need for manual intervention in the dosing area, e.g. during start-up or running empty
  • Ultra-close dosing tolerances
  • Availability from batch sizes as small as 1
  • Optimal product utilization
  • Resource-friendly technology

ADVANCEDfill ensures that optimal use is made of your product batch.
 ADVANCEDfill is a highly effective solution for processing your product. All containers in a batch are filled to the optimal level so that, at most, only the last container may need to be rejected. The ADVANCEDfill dosing system is equipped with a freely positionable needle holder. Product is dispensed directly into containers on the scales during start-up and running empty. This allows dose quantity to be monitored and setpoint deviations to be corrected in situ.

Benefits of the ADVANCEDfill dosing system:
  • No need for manual intervention in the dosing area, e.g. during start-up or running empty
  • Optimal product utilization
  • Availability from batch sizes as small as 1
  • Resource-friendly technology

smartline

Are you looking for an approved off the shelf machine concept with short delivery times, but still want to be able to optimize your line to suit your specific needs?
 
By choosing our smartline concept you can select your personal solution from pre-engineered options and still maintain your flexibility. smartline guarantees a more efficient project workflow. Maintenance, qualification and spare parts procurement are not only faster, but also easier to handle over the entire life cycle of the line. Eliminate time-consuming engineering phases and benefit from reliable solutions that come ready to use straight out of the box.
 

Upstream processing stages

DHT series

DHT

Sterilizing tunnel

Container typesCartridgesDisposable syringes (bulk ware)Bottles and vialsAmpulle

Downstream processing stages

Machine type KS 1025

KS 1025

Closing machine

Container typesBottles and vialsPlastic vials

Max. output4,200 items/h

RVB series

RVB 4090

Closing machines

Container typesBottles and vials

Max. output36,000 items/h

ME series

ME 520

Tray-loading units

Container typesBottles and vials

Max. output3,600 transfers/h