Gloveless solution

GENEX

GENEX is a completely gloveless process solution specially designed for aseptic small batch production. It was developed to significantly reduce the risk of contamination.

The production of viral vectors is expensive and technically demanding - especially in the fill & finish area. It is therefore extremely important that no rejects are produced during this process step and that potential sources of error are eliminated. Around 50 % of all deviations are caused by human error. Automated, gloveless aseptic systems are therefore indispensable. They reduce the risk of errors, increase throughput and ensure the availability of therapies.

Our new fully automated GENEX filling and packaging system offers the right solution for precisely these challenges. Our team of engineers and process experts has developed a new approach that significantly reduces the risk of contamination and thus defines new safety standards in aseptic processing.

To meet the challenge of processing ATMPs, GENEX uses robot technology to work completely gloveless - i.e. without gloves and without manual intervention. This not only ensures maximum sterility, but also maximum reliability and reproducibility.

GENEX is the result of state-of-the-art, fully integrated automation. Precision automation can demonstrably lead to better and safer results than relying on human intervention. GENEX therefore enables efficient production while maximising process and production reliability.

The pharmaceutical industry is now facing a new challenge: it has to process ever smaller batches flexibly.

Markus Ströbel, Executive Board member | Bausch+Ströbel

A completely closed aseptic process - for maximum product quality and safety.

Rapid scalability

Our standardised concept makes it possible to build, install and validate machines faster to ensure the shortest time-to-market. This reduces costs and increases the speed at which capacities for small series production can be scaled.

Risk minimisation

The risks associated with aseptic filling are reduced by eliminating any human interaction from the aseptic process. This is achieved through an innovative approach to contamination control and environmental monitoring strategies that are compliant with Annex 1.

Zero rejection rate

When processing high-quality products, every drop counts. With our 100% in-process control and our fully robotised process, process variability is reduced - always with the vision of a zero reject rate in mind.

Processing of highly effective active ingredients

Annex 1-compliant machine design

Processing of various packaging materials

Next level hygienic design

First Air principle

Continuous monitoring

I was able to see the GENEX up close and review the functions of the machine. There are novel approaches utilised on the GENEX that show a real elegance of design approach and an understanding of Annex 1. I expect to see individual design elements on the GENEX change the way even commercial machines operate in the future.

Christa Myers | CRB

Integrated solutions

A safe route from the process to the patient

True production reliability builds trust, quality, and sustainable success. It arises from the coordinated interaction of people, machines, and processes – not from isolated technologies.

Discover the advantages of integrated solutions

Requirements and solutions

Annex 1 at a glance: What it means and our solutions

As a solution provider of high-quality filling systems, we develop technologies that are specifically designed to meet these requirements. With intelligent automation, sophisticated design and technical precision, we combine regulatory safety with economic efficiency.

Annex 1 at a glance Annex 1: Our solutions

Annex 1 at a glance: What it means and our solutions

Service & Support

LifeCycle Services for maximum system performance

With our LifeCycle Services, we accompany you through every phase of your pharmaceutical production - for maximum system performance, optimum availability and sustainable success over the entire life cycle.

Get to know our services

LifeCycle Services for maximum system performance

Do you have any questions?

Let's work together to move your project forward.

Our experts are always at your disposal and look forward to getting to know your specifications. Get in touch with us - we will advise you personally and find the right solutions for your requirements.

Request a customised solution