VarioSys module Disposable syringes (in nests) Cartridges (in nests)

Machine module SFM 5105

Machine module SFM 5105 fills and closes nested containers such as cartridges and syringes in the VarioSys production system. The dosing station is designed to process liquid products using rotary piston pumps, but can also be equipped with alternative dosing technology such as peristaltic pumps. The module closes the containers fully automatically immediately after dosing. The insertable closures are processed reliably and gently. In accordance with the overall machine concept, this module is designed to feed closures to the pick-up position with absolutely minimal particle emission.

Please find further information about our innovative and highly versatile VarioSys production system here:
www.variosys.com

HIGHLIGHTS

  • Mobile, space-saving production system in an isolator
  • Easy and centralized operation
  • Low-particle closure feed
  • Pharmaceutical design
  • SFM 5105
  • SFM 5105
  • SFM 5105
  • SFM 5105
  • SFM 5105
  • Nest processing DVE SFM
Type of machineOutputProcessing range
SFM5105
  • up to 4,300 items/h
  • Nested containers: 0.5 - 10 ml
Technical data depend on machine equipment and packaging.
Compact design
High process reliability
Precise maintenance of production parameters
  • Alternative dosing systems
  • In-Process Control (IPC)
  • Vacuum-assisted dosing
  • Gas flushing with a controlled amount of gas during filling and closing
  • Bin and feed unit for optimized closure supply
  • Vacuum-assisted plunger stopper insertion
  • A range of checking and alarm devices and counters
  • Software upgrades
  • Qualification (IQ/OQ)

G-Con PODs® Unique cleanroom infrastructures

The standard POD cleanroom unit is comprised of classified space (shown center), personnel and material airlocks (left) and a mechanical space (right). The mechanical space typically contains an air handling unit, the fire suppression system, and control/access points for utilities. Ductwork from the air handler to the clean space, integrated process piping, and fire suppression piping is contained inside the POD ceiling plenum for efficiency and compactness.

Dosing systems

Rotary piston pumps
The rotary piston pumps comprise only two parts. The dose is defined by the pump stroke setting. They are self-priming and dispense pharmaceutical products very gently and with great precision.
Single-hose peristaltic pumps
Only one product hose is required from the product vessel to the dosing needle. The single-hose peristaltic pumps do not require a Y-manifold, which means that the dosing system itself is very straightforward and easy to use.
Time/pressure dosing system
Product is supplied from a dosing vessel equipped with a precision pressure controller. Only one product hose is required from the pressure controller to the dosing needle. This electronically controlled dosing process allows production data to be acquired and documented.

smartline

Are you looking for an approved off the shelf machine concept with short delivery times, but still want to be able to optimize your line to suit your specific needs?
 
By choosing our smartline concept you can select your personal solution from pre-engineered options and still maintain your flexibility. smartline guarantees a more efficient project workflow. Maintenance, qualification and spare parts procurement are not only faster, but also easier to handle over the entire life cycle of the line. Eliminate time-consuming engineering phases and benefit from reliable solutions that come ready to use straight out of the box.
 

Upstream processing stages

Machine module DDM 9105

VarioSys_DDM

VarioSys modul

Container typesDisposable syringes (in nests)Cartridges (in nests)Vials (in nests)Vials (in trays)

Max. output60 tubs/h

Machine type DDM 9105

DDM 9105

Module for tub opening and denesting

Container typesVials (in nests)Cartridges (in nests)Disposable syringes (in nests)

Max. output60 tubs/h