Labeling machines Ampulle Bottles and vials Cartridges

ESA series

The labeling machines of the ESA series apply self-adhesive labels off the roll to small bottles and vials as well as ampoules, cartridges and other non-stable containers. These continuous-motion labeling machines have a highly compact design. All electrical, electronic and PLC components are integrated in the machines to save space.

New modular label dispenser system
- Precise and gentle container labeling
- Rapid convertibility to various container and label sizes without tools
- Choice of various label printing systems (intermittent/continuous)
- Higher print quality through the use of cutting-edge servo drive technology
- Label printing modules and vision systems combining flexibility, safety and quality
- Labeling process based on the Zero Reject Principle (faulty labels are removed)

HIGHLIGHTS

  • Compact design
  • Consistent and reliable labeling
  • High process reliability
  • Modular label dispenser design
  • Gesamtansicht einer Etikettiermaschine
  • ESA
  • ESA 1002
  • ESA 1002
  • ESA
  • ESA 1025
  • ESA 1025
Type of machineOutputProcessing range
ESA1002
  • up to 12,000 items/h
  • Container diameter: 7.5 - 52 mm
  • Container height: 20 - 140 mm
ESA1025
  • up to 48,000 items/h
  • Container diameter: 7.5 - 42.5 mm
  • Container height: 20 - 140 mm
Technical data depend on machine equipment and packaging.
Wide range of inspection options
Easy and centralized operation
Short set-up time
Gentle container transport
  • Color ring code scanner
  • Label code scanner
  • Various printers (e.g. hot foil printers, thermal transfer printers, laser printers, etc.)
  • Print check system
  • Image processing system for 100 % inspection of printed data such as batch number, date of expiry etc., or of the complete label print.
  • Vacuum smoothing roller and label collection roller for faulty labels (ESA 1025 only)
  • Label-on-container checks for luminescent or non-luminescent labels
  • Label position check (ESA 1010 and ESA 1025)
  • Label splicer system
  • Precision tray loading (ESA 1025)
  • Double tray loader at discharge (ESA 1002/1010)
  • Tray full signal
  • Various discharge systems for faulty containers (not available for ESA 1002)
  • Labeling repetition feature
  • Options for interlinking with machines upstream or downstream
  • Service portal vision system (cleanroom compatible)
  • A range of checking and alarm devices and counters
  • Software upgrades
  • Qualification (IQ/OQ)

Label dispenser

Introducing a new label dispenser featuring a modular design with the following features:
  • Fast and easy label web loading for quick change-over to various label sizes
  • The small number of manual setting values enhances ease of use and avoids potential errors
  • The entire dispenser is designed with simplicity in mind, making it easy to clean
  • An easily connectable label splicer enables automatic splicing of two label rolls, ensuring continuous production and higher output
  • Up to two identical or different coding systems can be seamlessly integrated to enhance performance and boost flexibility
  • High flexibility: the modular design enables the easy retrofitting of a second label printer
  • Enhanced print quality is achievable in conjunction with high-speed printing when using high-stretch label webs
  • The capability to integrate multiple camera systems ensures a high level of process reliability
  • The Zero Reject Principle is applied throughout the labeling process

Please note that the advantages listed either do not apply or only partially apply to the following machines: ESA1010, ESA1002

Upstream processing stages

Machine type ARM 10600

ARM

Container exterior cleaning machine

Container typesBottles and vialsVialsVials (in nests)Vials (in trays)

Max. output12,000 items/h

ARM series

ARM1036

Container exterior cleaning machines

Container typesBottles and vials

Max. output36,000 items/h

KFM series

KFM 4008

Filling and closing machines

Container typesCartridges

Max. output36,000 items/h

RVB series

RVB 4090

Closing machines

Container typesBottles and vials

Max. output36,000 items/h